XLINE: Accessories: XLINE nozzles & air nozzles
Product at a glance
The XLINE nozzle technology from Krautzberger stands for precisely manufactured material and air nozzles with automated quality testing in the manufacturing process. Due to reproducible nozzle quality, modern manufacturing technology and consistent process control, XLINE is particularly suitable for demanding industrial coating processes.
XLINE nozzles and ventilators
The XLINE nozzle technology is the current generation of material nozzles and air nozzles from Krautzberger. Today, it is used in large parts of the Krautzberger product range – from manual spray guns to automatic spray guns to automated application processes. The aim of the XLINE technology is a consistently high nozzle quality, reproducible spray patterns and reliable application performance across a wide range of applications.
100% control in the manufacturing process
The XLINE material nozzles and air nozzles are developed, manufactured and tested at the Eltville site on the Rhine. An essential part of XLINE technology is the automated 100% control in the manufacturing process. Material nozzle and air nozzle are tested as a combination on a spray gun. The resulting spray pattern is made visible in the production process and evaluated automatically. Camera technology and laser methods capture the spray result and compare it with defined tolerance values. This allows any nozzle/air nozzle combination to be evaluated directly. Only combinations that meet the defined requirements are released for use.
Reproducible spray patterns by controlled nozzle technology
The quality of a material nozzle and air nozzle directly influences spray pattern, material distribution, overspray and process stability. Already small deviations can directly affect the application result. The automated quality control of XLINE technology produces reproducible spray results with high repeatability – regardless of whether the nozzle technology is used in a hand-held sprayer, an automatic sprayer or in automated applications. This supports constant application quality across a wide range of applications and industries.
Wide nozzle program for a wide range of applications
The XLINE nozzle technology includes a versatile program of material nozzles and air nozzles for various application tasks. Depending on the application, medium and desired spray pattern, different nozzle and air nozzle combinations are available.
Examples of different beam types:
- Flat beam
- Round beam
- Rotating beam
- Full cone rotation beam
Different variants for conventional atomisation as well as HVLP applications are available in the area of air nozzle technology. The XLINE air nozzles are available in aluminium anodized or stainless steel depending on the application. Different materials and designs are also available for various applications, materials and process requirements.
Modern production and quality control Made in Germany
The production of XLINE nozzle technology takes place at the Eltville site on the Rhine on modern production facilities and highly automated machining centers. Development, production and quality testing are directly interlocking. This enables production quality, process reliability and traceability to be ensured consistently.
Documentation and traceability
Additional documentation and traceability solutions are possible for selected applications and specific customer requirements. Depending on the requirements, material nozzle and air nozzle combinations can be clearly identified, documented or certified.
Advantages of XLINE nozzle technology
- Optimization of air nozzles by numerical flow simulation
- Improved transfer rates through optimized geometries inside the nozzle
- Lower soiling due to revised exterior design
- Automated 100% control integrated in the manufacturing process
- Zero error strategy for continuous quality improvement
- Improved reproducibility of the spray pattern
- Functionally optimized air nozzle technology
- Optimum centering of material nozzle and air nozzle by calotate system
- Improved separation of flat and circular air
- Standard anodised in aluminium for significant weight savings of up to 60 %
- Optionally also in stainless steel for increased requirements, for example for applications in the food and pharmaceutical industry
- Improved handling and simplified nozzle alignment
- Trapezoid thread for fast attachment and tightening with one handle
- Easy, precise alignment and secure fixing of the air nozzle
Industries and applications
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